Equipment, factory checks and delivery evidence
The sections and photographs below document the actual work completed for this project.
This project profile presents a proposed 2200 mm semi-automatic toilet paper converting line for CV. Anugerah Tissue Mandiri in Indonesia. The company name and country come from the supplied cooperation list; the equipment configuration below is an illustrative project plan and is not presented as a publicly verified purchase record.
Project Objective
The proposed line is intended for a tissue converter that needs to produce standard household toilet rolls from jumbo tissue reels while keeping the first-stage investment, staffing requirements and maintenance workload under control. The configuration emphasizes flexible roll specifications and a practical production flow for local wholesale and retail orders.
Recommended Equipment
The central machine is a 2200 mm toilet paper rewinding machine equipped for unwinding, embossing, perforating, rewinding and automatic log discharge. A band-saw log cutter and a water-cooled bag sealing machine complete the basic converting process.
2200 mm toilet paper rewinding machine
Single or double embossing unit selected for the required pattern
Perforation and finished-roll diameter control
Toilet paper band-saw cutter
Water-cooled sealing machine for grouped roll bags
Air compressor, spare parts and operating tools matched to the final specification
Why a Semi-Automatic Configuration Fits the Project
A semi-automatic arrangement separates rewinding, log cutting and final bag sealing into clear operating stages. This allows a new converting workshop to begin with a manageable investment and add automatic cutting or packing equipment later when order volume and product formats become stable.
The 2200 mm working width can process commonly available jumbo tissue reels, subject to the confirmed reel width, diameter, basis weight and number of plies. Finished roll diameter, core use, perforation length and embossing arrangement should be set during technical confirmation rather than assumed from a standard catalogue.
Planned Production Flow
Jumbo tissue reels are loaded onto the unwinding stands and guided through the embossing and perforation sections. The rewinder forms long toilet paper logs according to the selected diameter and sheet length. The logs are transferred to the band saw for cutting, after which operators count and place the finished rolls into prepared bags for sealing.
Site and Utility Preparation
The workshop should provide space for jumbo reel storage, unwinding access, rewinding, log transfer, cutting, packing and finished-product storage. The final layout must retain safe passages for operators and material handling. Power voltage, frequency, compressed-air supply and plug standards should be confirmed for the destination before electrical production begins.
Expected Project Result
The proposed line gives the customer a clear entry route into toilet roll converting without immediately adopting a complete high-speed automatic line. The modular equipment arrangement supports multiple household roll specifications and leaves room for later upgrades in log cutting, conveying and packaging.
Information Required Before Final Confirmation
Before a commercial specification is issued, the project requires the jumbo reel width and diameter, paper basis weight and ply, finished roll diameter, core or coreless format, perforation length, embossing pattern, target output, bag format, workshop dimensions and local power supply. Final model numbers and capacity values must follow the signed technical agreement.