2200 mm Fully Automatic Toilet Paper Roll Production Line

The 2200 mm fully automatic toilet paper roll production line integrates jumbo roll unwinding, embossing, rewinding, log cutting and heat-shrink packaging into one coordinated production process. It is designed for manufacturers that need stable roll quality, flexible product dimensions and a higher level of automation from raw paper loading to finished-pack output.

The line consists of a JL-F2200 fully automatic rewinder, a DJ-2200 automatic cutting machine and a ZWG-210 heat-shrink packaging machine. Each section can be adjusted to suit different paper grades, roll diameters and packing formats. The modular arrangement also makes operation, routine maintenance and future production planning more straightforward.

Complete Production Process

Jumbo paper rolls are first loaded onto the rewinder by a heavy-duty pneumatic lifting system. During unwinding, the constant-tension controller helps maintain stable web tension and reduces the risk of paper breakage. The paper can then be embossed, perforated and rewound into logs with or without paper cores. Automatic gluing and tail sealing prepare the logs for transfer to the cutting section.

The servo-controlled cutter divides each paper log into finished rolls at the required length. After cutting, the rolls enter the heat-shrink packaging section, where film feeding, sealing, cutting and shrinking are completed automatically. This continuous workflow reduces repeated handling between processes and supports more consistent output.

Main Equipment and Operating Features

JL-F2200 Fully Automatic Rewinder

·         Handles jumbo paper rolls up to 2200 mm wide and 1200 mm in diameter.

·         Heavy-duty pneumatic loading system supports a maximum roll weight of 1.5 tons.

·         PLC and constant-tension control improve web stability during high-speed rewinding.

·         Supports core and coreless rewinding, automatic core dropping, glue spraying and tail sealing.

·         Hardened, chrome-plated steel embossing rollers can be customized with different patterns.

·         Knurled and electroplated winding rollers provide stable friction and adjustable roll tightness.

DJ-2200 Fully Automatic Cutting Machine

·         Suitable for paper logs with or without cores, as well as compatible tubular roll products.

·         Servo feeding enables accurate and adjustable cut length.

·         Cutting speed ranges from 50 to 120 cuts per minute, depending on material and roll size.

·         Automatic head-and-tail trimming helps control end quality and reduce unnecessary waste.

·         Automatic blade sharpening reduces manual intervention and supports consistent cutting performance.

ZWG-210 Heat-Shrink Packaging Machine

·         Three-servo control and a color touch screen simplify adjustment of bag length, speed and temperature.

·         High-sensitivity photoelectric tracking improves sealing and cutting position accuracy.

·         An anti-cut safety clutch helps protect the product and packaging system during operation.

·         The dual-temperature-zone shrink tunnel uses hot-air circulation and automatic temperature control.

·         A waste-film recovery arrangement can reduce packaging material consumption by approximately 20% to 30% compared with conventional folded-film systems, depending on the packing method.

Main Technical Parameters

Why Choose This Production Line

This configuration is suitable for businesses seeking to move from separate manual processes to a connected production flow. The wide rewinding format supports different production plans, while adjustable roll diameter, cut length and packaging settings make it possible to produce multiple finished specifications on the same line. Automated tension control, servo feeding and touchscreen operation also help improve repeatability and reduce dependence on manual adjustment.

The final machine configuration should be selected according to the raw paper basis weight, ply count, core specification, perforation length, target roll diameter, packing quantity and local power supply. Test material and sample package dimensions are recommended before finalizing the production plan.

Applications

The line is mainly used for manufacturing toilet paper rolls and similar household paper roll products. With suitable settings and tooling, individual machines in the line may also process selected coreless rolls, cleaning cloth rolls, nonwoven rolls or other compatible tubular products. Material testing is necessary when the application differs from standard toilet paper production.