Equipment, factory checks and delivery evidence
The sections and photographs below document the actual work completed for this project.
This project profile presents a proposed 7-lane facial tissue converting line for PT. Mega Abadi Paper in Indonesia. The company name and country are taken from the supplied cooperation list. Because no reliable public purchase record was found, the equipment and project details below are written as an illustrative configuration rather than a confirmed transaction.
Project Background
The proposed project is designed for a paper converter planning to produce boxed or soft-pack facial tissue from jumbo tissue reels. The line focuses on stable V-fold formation, consistent sheet counting and coordinated transfer from folding to log cutting and packing. The final product format must be confirmed before the machine layout is frozen.
Recommended Line Configuration
The recommended configuration uses a 7-lane automatic facial tissue folding machine as the main unit. A facial tissue log saw and a soft-pack tissue packing machine are arranged downstream so folded tissue logs can move through cutting and primary packaging with fewer manual transfers.
7-lane automatic facial tissue folding machine
Jumbo roll unwinding stands and web-guiding system
Embossing and slitting components selected for the confirmed paper grade
Automatic facial tissue log saw
Soft-pack facial tissue packing machine
Product-transfer conveyors and collection tables
Vacuum system, air compressor, electrical controls, spare parts and operating tools
Product and Raw Material Planning
The line can be configured for V-fold facial tissue using one or more plies, but paper basis weight, reel width, reel diameter, sheet length, sheet width and sheets per pack must be confirmed as one coordinated specification. Changes in sheet size or pack count affect folding-lane width, cutting length, log arrangement and packing-film dimensions.
The raw material should have suitable tensile strength, moisture consistency and winding quality. Large reel variation may cause web wandering, folding instability or uneven tissue logs even when the mechanical settings are correct.
Planned Production Process
Jumbo tissue reels are loaded at the unwinding section and guided through embossing, slitting and folding. The folding machine interfolds and counts the sheets into continuous tissue logs. The logs are transferred to the automatic saw, cut to the specified pack length and then sent to the soft-pack machine for film feeding, bag forming, sealing and discharge.
Automation and Staffing Considerations
The main folding, log cutting and primary packing stages are connected to reduce repeated manual handling. Operators are still required for raw-material replacement, film replacement, quality checks, exception handling, finished-pack collection and routine cleaning. Actual staffing depends on the final conveyor arrangement, secondary packing method and workshop logistics.
Workshop Layout Requirements
The workshop layout should reserve straight-line space for unwinding, folding, log transfer, cutting, packing and finished-product collection. Additional access is required around jumbo roll stands, vacuum equipment, electrical cabinets and maintenance positions. Humidity control, dust management, power supply and compressed air should be reviewed for the destination site.
Expected Project Result
The proposed line creates a continuous converting route from jumbo tissue reels to counted and packed facial tissue. Compared with isolated machines, the coordinated arrangement reduces intermediate storage and makes product flow easier to manage. Final output depends on the confirmed sheet specification, paper quality, packing format and operating efficiency.
Data Required for Final Engineering
Before the formal quotation and layout are issued, the project requires jumbo reel dimensions, tissue basis weight and ply, finished sheet dimensions, fold type, sheets per pack, pack dimensions, film type, target output, destination voltage, compressed-air conditions and available workshop space. Machine model, installed power and guaranteed capacity must follow the signed technical agreement.